DentalCare Co., Ltd


New Product
Development Process

• 01

  

  Concept
  
  Planning

  • Product Planning and
    Concept Development
• 02

  

  Detailed
  
  Specifications

  • Toothbrush Handle:
    PP, PET-G, PLA, etc.
  • Bristles: Thickness,
    length, bristle type
• 03

  

  Mold
  
  Manufacturing

  • Mold initiation (handle
    material finalization)
  • 3D modeling and
    mockup production
  • Mold Manufacturing
• 04

  

  Packaging
  
  Design

  • Packaging Design
  • Case and Packaging
    Specification Finalization
• 05

  

  Test
  
  Injection

  • Trial Injection Molding
  • Determine product color
  • Handle Printing Specification Setting (Silver/Gold Foil,
    Silk Screen Printing)
• 06

  

  Prototype
  
  Production

  • Prototype Fabrication Identical to Mass-Production specs
  • Checking and Confirming Revisions
• 07

  

  Injection
  
  Molding

  • Mass production of handles with finalized material and specifications
• 08

  

  Bristle
  
  Implanting

  • Tufting Process
• 09

  

  Quality
  
  Inspection

  • Complete inspection of
    finished tufted toothbrushes
  • Tufting condition
  • Foreign material
• 10

  

  Bonding

  • Attach blister to paper card
    (varies by packaging type)
• 11

  

  Packaging

  • Single unit box packaging
  • Inner box and carton
    box packaging
• 12

  

  Shipment

  • Transfer completed products and ship to customer